Our processes are optimally harmonised – efficient, economical and consistently structured. With state-of-the-art technology, in-house toolmaking and precise measuring technology, we guarantee maximum quality and flexibility. Whether development, production or finishing – we support your project from the initial idea through to on-time delivery.
Efficient, economical and consistently structured
Management systems
Management systems
Our management system accompanies the entire production process and is supported by our internal laboratory and measurement technology.
All quality-relevant data is recorded and analysed centrally and made available to all departments. In this way, we guarantee well-founded decisions and targeted measures to ensure the highest quality at all times.
FORMTECHNIK Dr. Hasel GmbH is certified in accordance with recognised quality, energy and environmental standards:
You can rely on our commitment in every project phase.
Project management
Project management
Your product is in the best hands with us – through direct coordination with customers, partners and our internal team. Our experienced employees work efficiently and reliably to fulfil the highest requirements. We check all relevant standards, specifications and tolerances as early as the planning phase to ensure that the project runs smoothly.
With our many years of experience, we accelerate development processes and rely on a reliable production concept. We support your project from the initial planning to the final product – flexibly, quickly and efficiently.
Precision begins digitally
Design
Using CAD software, each tool is first created as a digital model that is comprehensively checked and optimised using virtual tests.
Whether new development, adaptation of existing moulds or digital corrections for an optimal production start – all these processes come together in our design department. With the help of a detailed mould flow analysis, we optimise the filling behaviour and design the tool for maximum efficiency.
We work with high-performance CAD programs that are designed to meet our requirements in mould construction. In close cooperation with project management and our customers, we develop customised, precise and economical solutions.
Over 60 years of experience
Toolmaking
We have been manufacturing complex 1K, 2K and 3K injection moulding tools for technical components for over 60 years. Through close coordination with the production and metrology departments and efficient networking of our data systems, we also optimise purchased tools for perfection and dimensional accuracy.
We plan, design and manufacture injection moulding tools up to a certain size ourselves. We also carry out modifications, maintenance and repairs to moulds directly in-house.
Our production runs around the clock - for your success.
Production
As a specialist for technical plastic products, we rely on a modern machine park with 50 injection moulding machines. Every year, we process up to 4,000 tonnes of plastic granulate – fed via our central material drying and conveying system.
Our machines offer a clamping force of 250 to 7,000 kN and enable precise, efficient production processes.
Flexible finishing according to your requirements
Finishing
The post-processing and surface finishing of our plastic components enhances the functional, visual and haptic quality of your product. Our internal processes include printing, pad printing, painting, hot stamping and labelling. We adapt our processes flexibly to your requirements and expand our range of services specifically for your product.
Efficient processes and maximum precision
Automation
We develop product-specific handling modules for fully automatic insertion and removal technology, 2K technology and automation in our own department. We take all relevant measuring and testing requirements into account. Thanks to our experienced team, short decision-making processes and technical expertise, we guarantee efficient processes and maximum precision – ready for use at any time.
Efficient, safe and on time
Logistics
Efficient, safe and on time – we organise the entire logistics process from production to delivery. Our sophisticated logistics solutions ensure seamless traceability and guarantee reliable delivery of your products.
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